Welcome to this article, which is an in-depth guide to corrugated cardboard, Before you buy a new corrugated cardboard production line, check out our guide that covers everything you should consider to find the best choice for you.
1. What is a corrugated board production line？
The corrugated board production line is composed of two separate parts: the wet and the dry. The wet process equipment consists of a roller rack, auto feed machine, pre-heater, bridge, glue, double-sided machine, etc. The wet process equipment will be used to process the corrugated board into 3, 5, and 7 layers of corrugated board. The drying equipment is a CNC cutter, groove press, and stacking machine. Drying equipment for corrugated board cutting, indentation, cross-cutting, and stacking as required.
The corrugated production line has several parts. It is a combination of flat hanging board and corrugated board, with a groove in the center, glued together, and cut to the size you want. It will have ink printing rollers to apply any graphics the customer wants. It has die-cutting machines that remove debris as needed to later fold flat billets into 3D containers. It will have crease units to facilitate later bending and folding. Finally, the plates will be stacked and glued together to make a compact transportation.
2. How is a corrugated board production line work?
A corrugated line is a corrugated board production line. The role base paper is made up of one side of a corrugated board by the following processes: corrugated, gluing, cutting, cutting, horizontal cutting, coding, and output. Generally, the production line consists of a drum support, one side corrugated board forming machine, and a rotary cutter.
Using the coil and potato or corn starch glue, continuous production and cutting up to the specifications of single-side corrugated board, no drying of cardboard, with glue or veneer machine, can produce more than 3 layers of corrugated board.
3. What is the working principle of a corrugated board production line?
A corrugated board production line may be corrugated, bonded, separated, pressed, cut into board size, and then stacked output. For instance, a single-side corrugated production line is generally made up of a reel rack, a one-side corrugated board-forming machine, and a rotating cutting unit. The paper is continuously manufactured and cut to the required size with a roll material and a potato or cornstarch binder. Corrugated board, cardboard made without sun or sun drying. Simultaneously with the glue machine or veneer to produce more than 3 layers of corrugated board.
4. What equipment does the corrugated board production line have?
There are some equipment below:
1) Wet device configuration
In the entire corrugated board production line, the wet process equipment is the most important equipment, which is related to the effect of base paper, glue, steam, and so on. So, the problem that needs to be solved is the paper board quality. Castle single-side machine, the key equipment of wet part, must use advanced technology equipment, positive pressure card single-side machine. It is of great importance to display the adjustable gap and control the amount of glue.
2) Drying equipment configuration
In the drying equipment, the cutting machine is an important device that influences the working efficiency, so it is of great importance. The knife in the scutter should be mobile. When purchasing the Taiwanese tile line, it is necessary to take into account the dust-proof treatment of the cutting tool and the pressure line guide, because, in practice, the dust will drop on the smooth guide. So when the knife is arranged, it is hard to move the knife or press the wheel, and the machine is often stopped. The minimum distance between the crimping rollers shall guarantee the real value of the location method and the accuracy of the cutter line.
3) Production management system
The Production Management System is responsible for collecting, compiling, and printing the production data, as well as monitoring the production site. Such as the printing schedule, the preparation of the paper, and the label of the product. The production label demands the buyer and the vendor have the same output format as the manufacturer’s, and the purchase production management system is fully functional. Most of the time, there is no configuration, and then you will have to pay for the purchase.
5. What are the precautions of the corrugated board production line?
There are some precautions below:
- Make sure the power supply is good and the connection is in accordance with the specification and request of equipment.
- The electricity has to be shut down for all tests and repairs.
- Unable to move locked device parts.
- Make sure that there is no foreign matter in the chain and belt before starting the machine, and the function can work normally.
- In order to minimize transmission damage, it is recommended that the machine be opened as little as possible.
- Regular inspection of drive components, fasteners, and adjustment of fastening in time.
- Periodically oil the drive part to make sure the device has a good transmission performance.
- Do not wash the belt with solvent to prevent corrosion. If necessary, you can use a low concentration of detergent to wipe. Make sure you wash the glue box.
- Avoid dry glue after work, so as not to interfere with the following work.
- It is forbidden for non-professional personnel to open the distribution box and replace the cables in order to prevent electrical shock and damage to the parts.
6. Conclusion
Along with the development of the carton processing scale, many companies have adopted long carton production lines, so that they can produce cardboard more quickly and more efficiently. Along with the constant development of machinery and equipment, each field has been improved greatly, and it has become more and more advanced in order to meet the demand of the market.
This is an overview of the “Corrugated Cardboard Production Line”. I hope the above information will be helpful to you.
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